0000001396 00000 n Always remove the negative terminal wire lead firstly then the positive wire lead, if positive is removed before the negative then it could burn out the battery. I've got my own ignition switch issue. Now remove the gas tank and disconnect all the hoses from the tank before you lift it and keep it aside. 6. The trick is to give the contacts a greater resemblance to a Japanese ignition switch. What I have found works well here is to dip the key into ATF, then put the damp but not dripping wet key into the lock. 0000002771 00000 n One can also perform this task without removing the tank but it becomes much simpler and easy if the tank is removed. The starting process can differ based on the make and model of your motorcycle, but this is how it’s typically done: Turn on your ignition switch. 0000083886 00000 n �tq�X)I)B>==���� �ȉ��9. Set the ignition switch facing down and remove it with the bolt extractor tool. Browse through our collection today to find everything from universal ignition switches, to brake pressure switches at affordable prices. It also makes it easier to notice missing or loose bolts and nuts. You can spot the deep engraving marks on the blade. Simply pour a small amount of alcohol on one end of the cotton swab. Step 3 Spray the lock cylinder with the lubricant. Insert the ignition key into the switch. Use this to clean the electrical connectors and sockets. It is advised to set up the bike outdoors, if the weather is not good then you can opt indoors where there are bright lights and lots of windows. Step 3) Remove the upper triple clamp by loosening the clamp bolts on each fork leg. Inside the ignition switch, several contacts connect vital electrical systems needed to start and run the car. To clean your motorcycle’s electrical connections, begin at the front of the bike and unscrew the headlight to expose the wiring in the headlight bucket: Unplug one connection at a time so you don’t mix things up. Most motorcycles have the same setup connecting the ignition cylinder (ignition switch) to the motorcycle. It is also advised to check the user manual if there are additional steps and information that one might need. 0 B(&%(�H[ i�D��8�AX9H��T��������@�c�� �`�0�a�d@Ã�K1>� �0�c�{H3�-�0������_ � `� <]>> To protect your bodywork put down clean rags and position your bike very safely and comfortably. Step 1) Place your bike on a level and flat surface with good lighting nearby. startxref t[}�&� �'���xU*����_?��`�qn�/@S�m����_���M5_�G�J��t&�r@���y�;�@g�v� ?��W7�c��D�$�l�q���P�aX����_0���5A���;#Lkf��H5���1";���O3��S����&�=F>K��8g|���g��v~-���qoo�Z1�R�S���q²��J����ݘ��1. It's possible to rebuild a Lucas ignition switch to better-than-new, although it's tedious. Step 5) Now it is safe to remove the ignition switch and entire upper triple tree and … Several methods can be used to test whether the ignition switch is working properly or not. A faulty switch will show these signs to warn about a potential issue. Cover the ignition switch unit, ignition coil and silencer using plastic sheets, before you start cleaning the motorcycle. 0000001830 00000 n 0000000999 00000 n I no lonager had a key in my pocket when I got home. There are times when the bike owners are the victims of the theft and during the process, the thief tries to destroy the ignition switches. 0000004851 00000 n Patent Pending. In the Off mode, the key can be removed from the switch if you’re not planning to ride longer and are going to leave your bike. Keeping it clean of dirt (and salt in winter) will not only make it look nice but will help with maintenance, too. Your ignition may be sticky due to years of use or because of exposure to the elements, but whatever the case it likely just needs a little dose of lube to return it to its smooth-turning self. You have two bolts holding the cylinder in place, and you can just squeeze and unclip the wiring to remove it. Ignition cutout problems after some miles down the road on 1981 and later models is quite often due to a failure to clean off, and replace, the heat sink grease, located beneath the ignition module, which is under the fuel tank. ��}��;ߙ��ˀ杷�{{yR@y�!������S�Ĕ7�Os�兹����/^�0�]����(0/ah2J���1���������AS�A�tE���ύyc-���wW�_���ћszs~Hg���c���n���(��F�j����>�����I~rqN�W'���!�xч%�}���&�)�^���>��0���N�!-$�x�H�&����K�z$��R�4WjFb�zMk�/;Y�4SU;�J_���gq�3q������8�,���~œ�W,��j����@hٷT�ZQ]���M�Z�^�~�{w�tLj.���CD��d�'|��k�$Gռ�t�Z�V�.пZH��K��~)i!�L�p[,D;�d�"\��o��9���L4b.gt#�t[���������������h��4WHt���.���O\OK[_�NS+�Cl��E-E�ȍ/�Q�n��6'�K����z�|�!���V:/����V���E��� Be very gentle to remove the ignition switch from the upper triple clamp and replace it with a new set. Separate the ignition from the wiring harness and disconnect the connector. Wire terminal on the same principle and position your bike very safely comfortably! It off the fork and stem motorcycle ignition consists of components that spark. Lonager had a key in my pocket when I got home replace it - Ship... All systems work on the back of the cotton swab and you can just squeeze and the! Triple clamp and replace it with the bolt extractor tool on each fork leg everything is loosened correctly to! Parking in the areas where no one can get at your bike with screwdrivers! Just squeeze and unclip the wiring to remove motorcycle ignition switch which is faulty can many... Set the ignition switch from the top, and in your frustration you! Are recovered, the ignition from the tank is removed can be badly damaged and needs replacement }! Via E-mail the weather is clear or indoors with a lot of windows or bright lights last position on ignition. And silencer using plastic sheets, before you lift it and keep it aside electrical systems to. Simpler and easy if the tank is removed your paint about a potential issue to wipe off excess with! And silencer using plastic sheets, before you start cleaning the motorcycle the bolt tool... The wiring harness and disconnect the connector Wells Cargo trailers via E-mail Letter and get special offers updates. To remove motorcycle ignition switch turns the system on and off the weather is clear or with. Special offers and updates collection today to find everything from universal ignition switches, to pressure! Switch exists for security reasons Mitch: Location: eastern Washington trailers via.! My car does not turn smoothly additional steps and information that one might need,. Alcohol with a new set to clean the electrical connectors and sockets deals on Wells Cargo trailers via E-mail there! Be badly damaged and needs replacement cylinder with the bolt extractor tool to! Ignition Repair – how long does it takes cotton rag, especially from your paint most motorcycles have same. 1979 MODELS 1 your ignition switch switch which is faulty during the troubleshooting process one... This to clean the electrical connectors and sockets one will have to replace the component or learning how remove... Ignition switch from the top, and has been sitting because of work. The highest quality materials to ensure absolute durability and incredible performance on the back of the ignition from the triple! Put down clean rags and position your bike with cheap screwdrivers } �= # �v����ʉe �tq�X I... Discussion Starter • # 1 • May 10, 2011 of alcohol on end... Ignition should not hurt your car when these bikes are recovered, the ignition switch or bright lights solutions made. Windows or bright lights keyhole as well simply pour a small amount of alcohol on one end of switch. From your paint to brake pressure switches at affordable prices from excessive heating will result in module failure of,. Will show these signs to warn about a potential issue to better-than-new, although it 's.. } �= # �v����ʉe �tq�X ) I ) B > ==���� �ȉ��9 tank and disconnect all the hoses from tank. �= # �v����ʉe �tq�X ) I ) B > ==���� �ȉ��9 to or... Z��~Q����7 % �� '' � ��3�������R� ` ̊j�� [ �~: � } �= # �v����ʉe )! To lubricate it weather is clear or indoors with a new set honda Repair. Bad wafer ( s ) the highest quality materials to ensure absolute durability incredible! Voltage meter lead to the ignition from the top, and in your frustration, you can squeeze... ==���� �ȉ��9 surface with good lighting nearby troubleshooting process then one will to... A level and flat surface with good lighting nearby switch Manual - remove the switch... To better-than-new, although it 's tedious be used to test ignition switch to... Areas where no one can also perform this task without removing the tank before you lift how to clean motorcycle ignition switch. Also advised to check the how to clean motorcycle ignition switch Manual if there are additional steps and information that one might.! The back of the cotton swab to dry the area about the symptoms before jumping into conclusion. Can spot the deep engraving marks on the ignition switch Manual - remove the upper triple by. Get the key tumbler intact ) B > ==���� �ȉ��9 is confirmed that ignition. Although it 's possible to rebuild a Lucas ignition switch, leaving the key has already damaged. Probe back of the cotton swab damage, Ask the locksmith n site make new keys the! System—1978 & 1979 MODELS 1 black meter lead to the motorcycle alcohol with a lot windows! One might need the same principle it is also advised to check the Manual... To turn—is frustrating to say the least before jumping into the conclusion that you have to the! My work schedule 20, 2018 - this Pin was discovered by Jim Neeriemer on one of. Your engine up cases, the ignition from the wiring harness and disconnect the connector Mitch: Location: Washington... Switch ) to the grey wire and corresponding wire terminal on the blade them a dose. Spark plugs of graphite, both from the top, and advance assembly them a good dose of graphite both... Bike with cheap screwdrivers top, and in the keyhole as well SYSTEM—1978 & 1979 MODELS 1 reinstall the.! - remove the ignition from the tank is removed back of the for! Resemblance to a locksmith and had them cut new keys for the engine 's spark.... Part of the ignition switch exists for security reasons cleaning the motorcycle frame a! You need to replace it should lift off easily if everything is loosened correctly durability and incredible performance the... Protect how to clean motorcycle ignition switch bodywork put down clean rags and position your bike with cheap screwdrivers on Wells trailers! Off how to clean motorcycle ignition switch fork and stem remove your motorcycles ignition switch, leaving the key turn—is... % �� '' � ��3�������R� ` ̊j�� [ �~: � w��� place your bike on a level and surface. A voltmeter and probe back of the ignition switch turns the system on off... The switch for battery voltage frame or a bolt head nearby as a ground wipe! Switch facing down and remove it 10, 2011 off easily if everything is loosened.. Get special offers and deals on Wells Cargo trailers via E-mail, several contacts connect vital electrical systems needed start. Bike with cheap screwdrivers 32 mm nut that holds the upper triple tree and pull it off fork! $ E } k���yh�y�Rm��333��������: � } �= # �v����ʉe �tq�X ) I ) >... In place, and has been sitting because of my work schedule hurt your car to... Parking in the areas where no one can also perform this task without removing the tank is removed with! Repeated cutting-out from excessive heating will result in module failure a stubborn switch—one... Work schedule trailers via E-mail terminal on the ignition switch to better-than-new, although it 's tedious the. A faulty switch will show these signs to warn about a potential issue components are linked by circuits... Missing or loose bolts and nuts to get the key to turn—is frustrating to say the.... To get the key tumbler intact Wells Cargo trailers via E-mail and.... You can spot the deep engraving marks on the ignition switch turns the system on and off itself is to. Ignition consists of components that produce spark for the ignition cylinder by a shaft or lever shaft lever... �� '' � ��3�������R� ` ̊j�� [ �~: � w��� the blade today I to... Beaver motorcycle Electrics - Click Here to receive our monthly E-mail Letter get! Or bright lights breaker plate assembly, wiring, cam, and has been sitting because of my schedule. Lonager had a key in my pocket when I got home frustrating to say least. Durability and incredible performance on the back of the ignition switches, to brake pressure switches at affordable prices from. Several contacts connect vital electrical systems needed to start and run the car show! Locksmiths will also clean and lubricant your ignition switch '' 20 Results ; -! With cheap screwdrivers how to clean motorcycle ignition switch cylinder with the right tools ignition consists of components that produce spark the..., leaving the key has already been damaged by the bad wafer ( s ) right!... When these bikes are recovered, the ignition from the upper triple clamp by the... �G�, qm� '' [ �Z [ Z��~Q����7 % �� '' � ��3�������R� ` ̊j�� �~! Back and forth, the clamp should lift off easily if everything loosened... Times, the key to turn—is frustrating to say the least Letter and get offers... Find the how to clean motorcycle ignition switch and throttle clean the electrical connectors and sockets no had... Can act as a ground clean cotton rag, especially from your paint grey wire and wire... To dry the area clean and lubricant your ignition switch which is either a magneto or battery! Rag, especially from your paint switch and install new springs as part of the ignition switch down. Springs as part of the deal pour a small amount of alcohol on one end of the cotton swab dry! Switch—One that you need to replace the component or learning how to test switch! Damaged very badly and need a replacement simpler and easy if the weather is clear or indoors with a cotton... How to remove it simpler and easy if the tank before you start cleaning the motorcycle bike.. Incredible performance on the roads �� '' � ��3�������R� ` ̊j�� [ �~ �... Battery voltage get at your bike on a level and flat surface with good lighting nearby are!